Industrial Automation Solutions: PLC, SCADA & Machine Integration
End-to-end industrial automation and machine retrofitting in Coimbatore and Tamil Nadu — bridging industrial control hardware, PLCs, SCADA dashboards, and field sensors for maximum factory uptime.
Practical Industrial Automation for Coimbatore & Tamil Nadu Manufacturers
Tamizh Tech provides B2B industrial automation services designed to modernize production floors, eliminate cycle time bottlenecks, and improve quality consistency across manufacturing plants in Coimbatore and surrounding industrial hubs.
From retrofitting legacy manual machinery with modern programmable logic controllers (PLCs) and HMI touchscreens, to fabricating custom control panels and deploying computer vision defect inspection rigs, we deliver reliable, field-tested engineering solutions without unnecessary complexity.
Legacy Machine Retrofitting
Upgrading relay logic to modern PLCs without discarding your proven mechanical frames.
Multi-Brand PLC & HMI Programming
Commissioning ladder logic and touch panels for Siemens, Delta, Mitsubishi, and Schneider.
Local Coimbatore On-Site Commissioning
Fast on-site wiring, trial production monitoring, and direct engineering response in Tamil Nadu.
What We Provide
Practical, in-house technical capabilities backed by proven hardware methodologies and quality control.
PLC Programming & Ladder Logic
Developing structured, modular ladder logic and function block programs with comprehensive error trapping and safety interlocks.
SCADA & HMI Touchscreen Development
Designing intuitive operator touchscreens (HMI) and plant-wide SCADA dashboards for real-time cycle tracking, recipe selection, and alarm logs.
Custom Control Panel Fabrication
Building clean, organized electrical control cabinets with properly sized circuit breakers, VFD motor drives, safety relays, and numbered terminal wiring.
Sensors & Actuator Integration
Deploying photoelectric sensors, inductive proximity switches, rotary encoders, pneumatic solenoid valves, and servo actuators.
Machine Vision Defect Inspection
Integrating industrial cameras and OpenCV vision algorithms for real-time dimension validation, defect detection, and missing component rejection.
Cycle Time Optimization & Auditing
Analyzing line bottlenecks, calculating step-by-step cycle times, and streamlining automated sequence transitions to boost hourly throughput.
Supported Control Systems & Hardware
We work with industry-standard, readily available automation hardware:
PLC Platforms
Siemens (S7-1200 / TIA Portal), Delta (DVP / AS Series), Mitsubishi (FX Series), Schneider Electric, and Allen-Bradley micro PLCs.
HMI & Visualization
Touch panels from 4.3" to 15" (Delta, Siemens Weintek, Schneider) with multi-language operator prompts, alarm banners, and cycle timers.
Drives & Motor Controls
Variable Frequency Drives (VFDs) for pump/conveyor speed regulation, AC servo drives for precise multi-axis positioning, and soft starters.
Typical Applications
Real-world applications across student engineering, collegiate laboratories, startups, and factory automation lines.
Textile Machinery & Auxiliary Automation
Automated tension controllers, spinning mill monitoring, and retrofitted pneumatic sequence controls.
Pump & Motor Testing Automation
Automated performance test rigs, flow sensor logging, and automated pass/fail electrical parameter check benches.
Foundry & Core-Making Machinery
Sequence automation for hydraulic presses, sand core baking cycles, and conveyor transfer interlocks.
Automotive Ancillary Assembly Lines
Pneumatic pressing jigs, screw-driving torque verification, and part presence optical sensing stations.
Packaging & Material Sorting Conveyors
High-speed diverter conveyors, automated batch counting, and box sealing synchronization.
Engineering Workflow
A structured, repeatable engineering process from requirement submission to final dispatch or site commissioning.
On-Site Factory Floor Audit
We visit your manufacturing facility in Coimbatore/Tamil Nadu to inspect existing machinery and understand sequence requirements.
Electrical Architecture & BOM Design
Drafting schematic drawings, selecting appropriate PLC models, sizing VFDs, and selecting field sensor types.
Panel Fabrication & Shop Wiring
Assembling control panels in our workshop with tidy wire ferrule labeling, safety disconnects, and cable ducts.
PLC Logic & HMI Software Programming
Writing structured control programs with auto/manual modes, emergency stop routines, and diagnostic alarm screens.
Factory Acceptance Testing (FAT)
Simulated I/O testing in our lab to verify sequence logic, interlock protections, and timer parameters prior to delivery.
On-Site Commissioning & Handover
Field sensor wiring, dry runs, trial production monitoring on your live line, complete with training and backup files.
What We Need From You
To provide a fast, accurate engineering review and quotation, share these essential details:
Description of the machinery, manual process, or production sequence to automate
e.g. Semi-automatic hydraulic press cycle for pump components
Relay logic, manual pushbuttons, or brand of existing PLC currently installed
e.g. Old relay contactor panel with frequent breakdown
Approximate number of sensors, cylinder switches, motors, or safety gates
e.g. 8 digital inputs, 6 solenoid outputs, 2 VFDs
Cycle time reduction, defect elimination, automated data logging, or operator safety
e.g. Reduce cycle time from 45s to 25s per piece
Factory location for scheduling an on-site engineering site assessment
e.g. Peelamedu / Thudiyalur Industrial Area, Coimbatore
Have a question before submitting files? Our engineers can review your drawings directly.
Real Visual Proof
Actual machinery, completed customer hardware, and real fabrication from our Coimbatore engineering setup.
Industrial Automation Control Panel
Custom control cabinet wiring with Siemens PLC, VFD motor controllers, and safety interlocks.
Embedded Controller & Sensor Interfacing
Field sensor wiring, optoisolated I/O terminal blocks, and communication transceivers under factory testing.
Structural Mounting Frames & Panels
Laser-cut metal brackets and structural enclosure plates fabricated for automated production machinery.
Related Capabilities & Products
Combine services for complete product engineering — from metal cutting and 3D printing to circuit design and robotics integration.
Robotics & Automation
Custom autonomous mobile robots and multi-axis manipulators for factory material handling.
Laser Cutting (Stainless Steel)
Precision stainless steel sheet cutting for control panel faceplates, brackets, and machine guards.
PCB Services
Custom embedded sensor boards and communication nodes integrated with industrial controllers.
Frequently Asked Questions
Direct, factual answers to real customer questions regarding files, materials, tolerances, and delivery.
Ready to Build Your Project?
Submit your 2D/3D drawings, schematics, or project parameters for an engineering review and transparent quote.
Direct engineering response • No speculative pricing • Genuine technical advice