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TAMIZHTECHRobotics Company
PROJECT TOPICConstruction, Infrastructure & Maintenance

Autonomous Road Pothole Patcher

An automated civil maintenance concept exploring structured-light road profilers, high-pressure air blowers, and motorized compaction tampers to autonomously patch roadway potholes.

Autonomous Road Pothole Patcher
Engineering Rationale

Rapid Autonomous Municipal Road Repairs

  • Repairs road potholes in minutes without requiring manual shoveling crews in active traffic lanes.
  • Calculates exact asphalt volume needed using 3D optical surface height profilers.
  • Ensures long-lasting patches through pneumatic debris clearing and motorized compaction.
The Engineering Challenge

Problem / Objective

Potholes cause severe vehicle damage and road accidents, while manual road crews work dangerously exposed to active traffic.

Conceptual Signal Flow

System Concept

3D Road Surface Scanner → Air Blast Debris Cleaning → Emulsion Spray & Asphalt Dispense → Vibratory Compactor.

Modular Breakdown

Architecture Modules

13D Structured Light Road Scanner
2High-Pressure Pneumatic Air Jet
3Cold-Asphalt Metering Auger
4Hydraulic / Motorized Vibratory Compactor

Hardware Categories

Laser ProfilerPneumatic Air NozzleAuger Feed MotorEccentric Vibratory Tamper

Technologies & Software

Municipal AutomationSurface ProfilometryAsphalt CompactionPneumatic ClearingPothole Volume Computation AlgorithmAutomated Sequence State Machine

Engineering Considerations & Edge Cases

  • Bituminous asphalt gumming up dispensing augers
  • Compactor mechanical vibration transferring into delicate sensor electronics
Industry Use Cases

Applications

Municipal street maintenance
Airport runway surface patching
Highway quick-repair operations
Engineering Inquiry & Collaboration

Interested in Developing this Architecture?

Connect directly with Tamizh Tech engineers in Coimbatore to discuss mechanical fabrication, sensor selection, firmware implementation, or turnkey system commissioning.

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