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TAMIZHTECHRobotics Company
PROJECT TOPICHealthcare, Assistive & Bio-Mechatronics

Prosthetic Foot with Active Ankle Control

A prosthetic biomechatronics concept studying finite-state gait phase detection, motorized ball-screw plantarflexion, and carbon fiber leaf spring energy storage to emulate biological ankle mechanics.

Prosthetic Foot with Active Ankle Control
Engineering Rationale

Active Biomimetic Gait Assistance

  • Injects positive mechanical energy during toe-off to reduce amputee walking effort.
  • Adjusts dorsiflexion angle during swing phase to prevent tripping over obstacles.
  • Combines carbon fiber spring compliance with compact brushless motor power.
The Engineering Challenge

Problem / Objective

Passive carbon-fiber prosthetic feet cannot inject positive push-off work, forcing amputees to expend 30% more metabolic energy walking.

Conceptual Signal Flow

System Concept

Heel/Toe Force Sensors + Ankle IMU → Gait Phase State Machine → Brushless Motor Push-Off → Swing Clearance.

Modular Breakdown

Architecture Modules

1Carbon Fiber Spring Footbed
2High-Power Brushless Ball-Screw Actuator
3Heel & Toe Force Sensitive Resistors
4Gait Phase Finite-State Controller

Hardware Categories

Carbon Fiber PlateBrushless DC MotorBall ScrewFSR Sensors & 6-Axis IMU

Technologies & Software

ProstheticsFinite State MachinesBiomimetic ActuationGait KinematicsGait Phase Detection State MachineImpedance Control Loop

Engineering Considerations & Edge Cases

  • Battery weight and compact packaging inside natural anatomical foot envelopes
  • High shock loads on gear teeth during sudden heel impact
Industry Use Cases

Applications

Transtibial amputee gait research
Active biomechatronic benchmarking
Orthotic ankle testbeds
Engineering Inquiry & Collaboration

Interested in Developing this Architecture?

Connect directly with Tamizh Tech engineers in Coimbatore to discuss mechanical fabrication, sensor selection, firmware implementation, or turnkey system commissioning.

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